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Products and Solutions
Blueprint of Solar Water Heat System for Cold Weather Area

Solar Collectors and Supplies

 

We offer vary size high efficiency  pressurized evacuated heat pipe solar collectors for residential and commercial hot water application, and seeking distributor and local dealer for our serious products.

 

 

 

DIY Plans of Solar Water Heat System for Cold Weather Area

 

 

Four plans are described  in this manual, it is easy to follow step by step with a large amount of pictures, no plumbing background is required, most of parts are available in local store, P1(plan1) is the foundation of system for update late, also works itself. You can easily to update to P2, P3 and P4 anytime with a little effort. Hot water volume capacity is unlimited based on P1 design. The material costs from P1 to P4 are between $950 and $2500, P5 is for commercial application (e.g. restaurant, laundry, and hotel) or residential radiant floor, the cost is case by case. Please see the table for comparison of plans.

 

 

Comparison of Plans of DIY Solar Hot Water System:

 

Plan

Pump

Collector

Controller

Heat Exchanger

Copper Pex pipe and fittings

Total Cost Estimate

Note

P1

1(I)

 

1

 

Timer

 

CPH

 

Yes

 

$950

Cheapest system, need manually setup controller

P2

1(I)

 

1

 

DTC

 

CPH

 

Yes

 

$1110

Economic system, auto control

P3

2(I & B)

 

1

 

DTC

 

CPH &PHE

 

Yes

 

$1510

High efficiency

P4

2(I&B)

 

2

 

DTC

 

PHE

 

Yes

 

$2130

 

High efficiency and high demand

P5

2(I&B)

3-10

DTC

PHE or non-pressured Tank

Yes

quotation

Commercial

Application and

Radiant floor

 

Plan: Close glycol anti-frozen system

Pump: I=Iron, B=Bronze or Stainless steel

Collector: 16 evacuated heat pipe tubes, 20 sqft.

Controller: DTC (differential Temperature controller), T (Timer)

Heat exchanger: CPH (copper pipe homemade), PHE (plate heat exchanger)

Tank: regular electric water heater, 50-80 gallon, new 80gallon is around $450, a non-pressured homemade tank can hold over 200 gallon hot water, material will cost around $200-300.

 

Diagram for Plans

 

 

DIY Demo Diagram

 

This demo of DIY project is installed on the roof of a 4 units apartment building, the building has two  50 gallon gas water heater tanks, DIY demo consists of 1 new 80 gallon electric tank as storage tank, homemade exchanger, a circulator pump, two 16 evacuated tube collectors.

 

 

 

All-In-One System

 

 

 

Step-by-Step Installation
 

Collector  Manifold Heat pipe Ground

 

Connection of Collector Connecting 2 Collectors Sensor Connection Flashing and Stand
Retrofit Existing Tank As Backup  Radiant Floor Application

 

Note: Step-by-Step Blueprint is available as requested.

 

 

Parts list:

 

Collectors

AWE-47-1500-16

Technical Data

Dimension (mm): 1635x1155x134

Number of vacuum tubes: 16

Gross weight (kg): 45

Pressurization (Mpa): 0.6

Hydra connection (in): 3/4

Glass tube: borosilicate Glass 3.3

Max operation pressure (Bar): 6

Max working temp (C): 250

 

 

 

Differential Temperature Controller

 

AWE-SRC6

Technical Data:

Dimension: 200mm x140mm x 45mm

Power supply: AC110

Power consumption: <3W

Input: 4 sensor: 1Pt100 sensor for collector, 2 NTC10k sensor for tank, 1 NTC 10k sensor for pump.

Outputs: 4 relays, 1 for electrical booster, 2 for circulation pumps, 1 for valve.

 

 

 

Heat Exchanger

 

Plate Heat Exchanger AWE-PHE-20 Homemade Exchanger

 

 

Expansion Tank and Pumps

 

4.7 Gallon Expansion Tank Cast Iron pump for closed loop Bronze pump for portable water

 

 

Fittings, Copper, Pex pipes. Valves

 

PRV (50-75psi) Pressure/Temp Gauge Automatic Air Vent Check Valve Ball Valve
Copper fittings Comp Drain Valve Pex and Fittings Solder Tools Copper Pipe

 

 

New Book!

 

DIY kit has full instructions and now comes with video lessons to help you build your first solar panel in a weekend, you can build windmill and solar power system for as little as $100 by using secret methods that very few people know about!

 

 

Email for quote of system or hardware

awesolar@gmail.com

 

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