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Blueprint of Solar Water Heat System for Cold Weather Area
Solar Collectors and Supplies
We offer vary size
high efficiency pressurized evacuated heat pipe solar collectors for
residential and commercial hot water application, and seeking distributor and
local dealer for our serious products.
 
DIY Plans of Solar Water Heat System for Cold
Weather Area

Four plans are described in this manual, it is easy to
follow step by step with a large amount of pictures, no plumbing background is
required, most of parts are available in local store, P1(plan1) is the
foundation of system for update late, also works itself. You can easily to
update to P2, P3 and P4 anytime with a little effort. Hot water volume capacity
is unlimited based on P1 design. The material costs from P1 to P4 are between
$950 and $2500, P5 is for commercial application (e.g. restaurant, laundry, and
hotel) or residential radiant floor, the cost is case by case. Please see the
table for comparison of plans.
Comparison of Plans of
DIY Solar Hot Water System:
|
Plan |
Pump |
Collector |
Controller |
Heat Exchanger |
Copper Pex pipe and fittings |
Total Cost Estimate |
Note |
|
P1 |
1(I)
|
1
|
Timer
|
CPH
|
Yes
|
$950 |
Cheapest system, need manually setup controller |
|
P2 |
1(I)
|
1
|
DTC
|
CPH
|
Yes
|
$1110 |
Economic system, auto control |
|
P3 |
2(I & B)
|
1
|
DTC
|
CPH &PHE
|
Yes
|
$1510 |
High efficiency |
|
P4 |
2(I&B)
|
2
|
DTC
|
PHE
|
Yes
|
$2130
|
High efficiency and high demand |
|
P5 |
2(I&B) |
3-10 |
DTC |
PHE or non-pressured Tank |
Yes |
quotation |
Commercial
Application and
Radiant floor |
Plan: Close glycol anti-frozen system
Pump: I=Iron, B=Bronze or Stainless steel
Collector: 16 evacuated heat pipe tubes, 20 sqft.
Controller: DTC (differential Temperature controller), T
(Timer)
Heat exchanger: CPH (copper pipe homemade), PHE (plate heat
exchanger)
Tank: regular electric water heater, 50-80 gallon, new
80gallon is around $450, a non-pressured homemade tank can hold over 200 gallon
hot water, material will cost around $200-300.
Diagram for Plans

DIY Demo Diagram
This demo of DIY project is installed on the roof of a 4
units apartment building, the building has two 50 gallon gas water heater
tanks, DIY demo consists of 1 new 80 gallon electric tank as storage tank,
homemade exchanger, a circulator pump, two 16 evacuated tube collectors.

All-In-One System

Step-by-Step Installation
| Collector |
Manifold |
Heat pipe |
Ground |
 |
 |
 |
 |
| Connection of Collector |
Connecting 2 Collectors |
Sensor Connection |
Flashing and Stand |
 |
 |
 |
 |
| Retrofit Existing Tank As Backup |
Radiant Floor Application |
 |
 |
Note: Step-by-Step Blueprint is available as requested.
Parts list:
Collectors
AWE-47-1500-16
 |
Technical Data Dimension (mm): 1635x1155x134
Number of vacuum tubes: 16
Gross weight (kg): 45
Pressurization (Mpa): 0.6
Hydra connection (in): 3/4
Glass tube: borosilicate Glass 3.3
Max operation pressure (Bar): 6
Max working temp (C): 250
|
Differential Temperature Controller
AWE-SRC6
 |
Technical Data: Dimension: 200mm x140mm x 45mm
Power supply: AC110
Power consumption: <3W
Input: 4 sensor: 1Pt100 sensor for collector, 2 NTC10k sensor for tank, 1
NTC 10k sensor for pump.
Outputs: 4 relays, 1 for electrical booster, 2 for circulation pumps, 1
for valve. |
 |
 |
Heat Exchanger
| Plate Heat Exchanger AWE-PHE-20 |
Homemade Exchanger |
 |
  |
Expansion Tank and Pumps
| 4.7 Gallon Expansion Tank |
Cast
Iron pump for closed loop |
Bronze pump for portable water |
 |
 |
 |
Fittings, Copper, Pex pipes. Valves
| PRV (50-75psi) |
Pressure/Temp Gauge |
Automatic Air Vent |
Check Valve |
Ball Valve |
 |
 |
 |
 |
 |
| Copper fittings |
Comp Drain Valve |
Pex and Fittings |
Solder Tools |
Copper Pipe |
 |
 |
 |
 |
 |
New Book!
DIY kit has full instructions and now comes with video lessons to help you build
your first solar panel in a weekend,
you can build windmill and solar power system for as little as $100 by using
secret methods that very few people know about!
Email for quote of system or hardware
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